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CARKU Solutions
CARKU Solutions

Starting Battery ODM/OEM Solutions

CARKU Truck Parking Air Conditioning System solution, designed to provide truck drivers with a comfortable resting space. This innovative solution features a dual-function battery system that serves as both a starting battery and an energy storage battery, powering the air conditioning system. With a maintenance-free design, this system ensures reliable performance for up to ten years of use. Enjoy a restful and comfortable environment in your truck with our Truck Parking Air Conditioning System solution.


As the automotive industry transitions toward more efficient and reliable power solutions, CARKU stands at the forefront of lithium starting battery innovation. We provide comprehensive ODM/OEM manufacturing services for two distinct market segments: LiFePO4 batteries optimized for motorcycles and light vehicles, and Solid Ion batteries engineered for heavy-duty commercial applications.

Our manufacturing capabilities combine cutting-edge battery chemistry with rigorous quality control standards, ensuring that each product meets international safety certifications and performance benchmarks required for automotive applications.


Image Shown: Starting Battery ODM/OEM Solutions


LiFePO4 Starting Batteries: Next-Generation Power for Motorcycles


Technical Advantages and Lead-Acid Battery Replacement


Our Lithium Iron Phosphate (LiFePO4) starting batteries represent a paradigm shift from conventional lead-acid technology. These batteries are specifically engineered to address the performance limitations and maintenance requirements of traditional motorcycle power systems.



What is the use of a battery in a motorcycle?


Extended Cycle Life: Over 3,000 charge/discharge cycles compared to 300-500 cycles for lead-acid batteries.

Advanced Battery Management System (BMS): Multi-layer protection including overcurrent, overvoltage, overcharge, undervoltage, and short circuit protection.

Thermal Stability: Operating temperature range from -20°C to +60°C with built-in thermal management.

Weight Optimization: Approximately 70% lighter than equivalent lead-acid batteries.

Rapid Charging Capability: 0.5C to 2C charging rates with intelligent charge balancing.

Zero Memory Effect: Maintains full capacity regardless of discharge depth.


What is the uses or application of Lifepo4 battery?


▶Primary Applications:


▶Street Motorcycles (125cc - 1800cc)


▶Electric Scooters and E-bikes


▶All-Terrain Vehicles (ATVs)


▶Personal Watercraft


▶Go-Karts and Racing Applications


▶Urban Delivery Fleets


▶Powersports Equipment



How do you professionally install a motorcycle battery


Professional Installation Procedures

Pre-Installation Requirements:

1.Conduct comprehensive electrical system diagnostic

2.Verify charging system output (13.5V - 14.8V at 2000 RPM)

3.Check battery compartment dimensions and ventilation

4.Measure existing battery voltage (replace if below 12.8V)

 

Is there a specific installation protocol for lifepo4 motorcycle batteries?


1.Safety Preparation: Disconnect ignition, remove keys, ensure engine cooling

2.Electrical Disconnection: Remove negative terminal first, then positive terminal

3.Battery Replacement: Install new LiFePO4 battery, connect positive first, then negative

4.System Verification: Check all electrical connections, test starter engagement

5.Performance Testing: Verify charging system compatibility and BMS functionality


Motorcycle Battery ODM/OEM Customization Services


Technical Customization Options:

Voltage configurations: 6V, 12V, or custom multi-cell arrangements

Capacity range: 2Ah to 30Ah based on application requirements

Physical dimensions: Custom form factors to fit specific vehicle models

Terminal configurations: Various post types and orientations

BMS programming: Custom protection parameters and communication protocols

Branding and Manufacturing Services:

Private label design and implementation

Custom packaging and documentation

Regulatory compliance support (CE, UL, UN38.3)

Technical training and installation support


Solid Ion Starting Batteries: Industrial-Grade Power for Heavy-Duty Applications


Advanced Solid-State Technology and Conventional Battery Replacement

Our Solid Ion battery technology utilizes nano-engineered electrolytes and advanced cathode materials to deliver unprecedented performance in demanding commercial applications. These batteries are designed to replace AGM, gel, and conventional lead-acid batteries in heavy-duty vehicles.


What are the characteristics of heavy duty truck batteries?

Extreme Temperature Operation: Reliable starting performance at -40°C

High Current Delivery: Peak discharge current ranging from 1000A to 3000A

Extended Service Life: Over 2000 deep cycle operations with minimal capacity degradation

Rapid Recovery: Full recharge capability after complete discharge

Automotive-Grade Cells: 60C continuous discharge rating for sustained high-power applications

Comprehensive Protection: 10-layer safety system including fire suppression and explosion prevention

Intelligent Voltage Recognition: Automatic 12V/24V system compatibility

Rugged Industrial Design: IP67-rated enclosure with vibration and shock resistance


What are the different types of heavy-duty vehicles?


Heavy-Duty Vehicle Categories:

1.Class 7-8 Commercial Trucks

2.Long-Haul Freight Transportation

3.Construction and Mining Equipment

4.Municipal Buses and Transit Systems

5.Agricultural Machinery

6.Marine Commercial Vessels

7.Emergency and Service Vehicles

8.Cold Storage and Refrigerated Transport


Advanced Technical Support and Engineering Services

ODM Engineering Capabilities:

Custom battery pack design and simulation

Thermal management system integration

Vehicle-specific mounting solutions

CAN bus communication integration

Fleet management system compatibility

Predictive maintenance algorithms

Manufacturing and Quality Assurance:

ISO 9001:2015 certified production facilities

Automated cell testing and grading systems

Environmental stress testing protocols

Electromagnetic compatibility (EMC) validation

Long-term reliability testing programs

Which is better: solid-state, lithium-ion, or LiFePObatteries?


LiFePO4 vs Lead-Acid Performance Comparison


Image Shown:Lifepo4 & Solid Ion vs Traditional Battery Technologies


Image Shown: Battery Replacement Matrix by Vehicle Type

Image Shown: Charging Cycle Performance & Capacity Retention


Professional Heavy Duty Truck ODM/OEM Partnership Services


As a distributor, you need reliable, customizable, and scalable battery solutions. Our ODM/OEM services for heavy-duty truck batteries are engineered to simplify your operations, accelerate your time-to-market, and deliver on performance.

 

1. Core Technical Services

Battery Chemistry & Cell Matching

Thermal Management Design

BMS Firmware Customization

Mechanical Housing Engineering

Compliance Support (CE, UL, UN38.3, etc.)

In-House Testing & QA Protocols

 

2. Scalable Manufacturing & Supply Chain

Flexible Production: Prototype to Mass Volume

Global Logistics & Quality Traceability

Custom Branding & Packaging Design

Technical Manuals & Label Compliance

After-Sales Support & Warranty Programs

 

3. Market Launch & Brand Empowerment

Private Label Services & Trademark Filing

Specification Sheets, Catalogs, & Sell Tools

Trade Show Support & Product Demos

Digital Marketing Support (SEO/Ads)

Reseller Training & Technical Education

 

4. Regulatory & Global Trade Compliance

International Certification Consulting

Transport Regulation Alignment (IATA, IMDG, ADR)

Environmental & Recycling Compliance

Customs Documentation & IP Protection

 

5.Future Technologies (In Development)

Solid-State Batteries

Ultra-Fast Charging (10-min full cycle)

Wireless Charging Integration

AI Predictive Maintenance

IoT Battery Monitoring Systems

 

6.Ideal Partners

OEMs needing custom battery integration

Aftermarket distributors expanding their brand

Fleet managers requiring tailored power solutions

Automotive tech innovators

 

Why Partner With Us?

 

Factory-direct pricing & flexible terms

Full-stack technical support

End-to-end logistics coordination

Long-term product planning & innovation access

Regional market exclusivity (optional)

 

Connect With Us


For quotes, sample requests, or partnership discussions, contact our international business team. We provide dedicated support for your battery strategy, from design to global delivery.

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